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Learn why people trust wikiHow. Categories Arts and Entertainment Costumes Book Character Costumes How to Make a Tin Man Costume. Download Article Explore this Article parts. Tips and Warnings.
Things You'll Need. Related Articles. Author Info Last ated: May 13, Part 1. Start with a large cardboard box. You should cut it so that it can open flat.
Cut the box open with a box cutter, and remove the top and bottom panels. Cut down one of the side creases so that the cardboard opens flat in one large piece. Be careful when cutting the box as this tool can be very sharp. Don't worry if the edges are jagged. You will tape these later to make them smooth. Make the box into a circular shape.
You will need to roll up the cardboard tightly to make it more flexible. Start at one end of the cardboard piece and start rolling it up tightly. Go slowly, making sure that the edges of the box are straight as you roll it. Fit the box to your body. You will want the box to fit comfortably around your torso with some room for movement. Have a friend or helper wrap the box around your body.
Make sure the top of the box is level with the top of your shoulders. Tape the box into place. There will be an area where there are flaps from the box that overlap.
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Don't worry about this as it will be covered in tape. Use packing tape or duct tape to tape over the vertical edge where the sides of the boxes overlap. This will now look like a large cardboard tube.
Make the top part of the barrel shaped torso portion of the costume. This is the part that will sit over the shoulders and have a hole for your head to go through.
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Trace the circumference of the tube onto the sheet of cardboard. Use a box cutter to cut out this circle of cardboard. Next, measure the circumference of your head and add inches. Cut out a circle out of the center of the cardboard circle to match this measurement.
Try sliding the cardboard circle over your head.
If the head hole is too small, you can trim a little extra off of the inner cardboard circle to make it bigger. Once fitted, tape this circle over the top of one end of the tube. Use duct tape all the way around to ensure a good seal and to secure the costume. Tape it on the inside and outside of the tube to insure that it will stay in place. Make the arm holes.
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You will need to slide the tube over your head to see where your arms fall to determine the location of these. Mark the position where your arms start from your shoulder on the tube. Take the tube off and cut holes large enough for your arms to fit through and move comfortably. You may have to adjust the size of these several times before you get them big enough. Make sure you can get your arms in and out of the costume through these holes comfortably.
Cover the edges of the arm holes with duct tape to smooth them out. The structure of your torso portion of the Tin Man costume is now constructed!
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Purchase some aluminum ducts. These are corrugated metal tubes that you will use to make the arms of your costume. They come in several sizes. If you are making a child's costume, you will need a smaller size. Try sliding the tubing over your arms at the store to see which size is the best fit for your body. Trim the aluminum ducts to fit your arm length. This will require help from a friend since the tubing is stiff and hard to maneuver in.
Measure out where your fingers are and have your helper mark the tubing at this point with a pen. Use a razor blade to cut the tubing at your mark, all the way around. Cover the end of your arm tubing with duct tape to prevent cuts and splinters.
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For the shoulder portion, bend the top of your trimmed arm piece to conform to the curve of your upper arm and shoulder. Cover this top part in duct tape to hold this in place.
How To Make A Tin Man Costume (Wizard of Oz)
Attach the arms to the torso piece. You will need a wire hanger for this step.
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Put on the arm pieces you just made, sliding the tops of the arm pieces through the arm holes on the torso part slightly. Have your helper make two holes in the top of each arm piece and two corresponding holes in the top of each side of the top of the torso piece just above the shoulders on each side.
Thread an unbent wire hanger through these holes and attach the arm pieces to the cardboard torso.
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